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| Injection Machine Energy Saving Device |
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Plastic Injection and Inflation Machine Energy Saving Systems
Plastic Sector is rapidly developing in our country. Producer Companies have the compulsion of presenting new designs to the market every day. In a rapidly developing sector, there is the requirement to produce each new product to be cheaper than the previously produced one in order to be able to compete with your rivals. Right at this point, what you have to do is to produce your products cheaper without compromising from the quality.
The easiest and the fastest way to achieve the result is to have Energy saving which takes the lead among the biggest expenditures during the production. Plastic Injection Machines have also kept the pace with this developing sector. Starting with the purpose of having Energy Saving, there are many machines launched for the market by having new features. These Machines have two new types as Servo Hydraulic Motor and Variable Flow Pump types.
According to the profitability of the production to be done, of course these above stated two machines can be selected. However, with our Energy Saving System Applications, we make it possible for you to reach the rates of savings accomplished with these new machines by using the existing machines you have in your facilities. It is possible to apply this system on 80% of the Plastic Injection Machines known in the market and working with Standard Hydraulic System. Application of the System takes approximately 2 to 5 hours. |
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Power Consumption Graphic of Plastic Injection Machine during pressing while working with standard motor pump logic. As seen on the Graphic, electricity consumption is always at the top levels with the ordinary logic. Motor of the machine consumes more electricity during the movements needing pressure such as clamping, locking, ironing. Movement continues to consume electricity during the intervals and most importantly, throughout the cooling, waiting periods. |
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As seen in the Graphic of Plastic Injection Machine’s Electricity Saving Device, power consumption of the device during the pressing, device maintains the motor as active by consuming maximum performance and minimum power during the process. Together with this, motor remains completely silent throughput the cooling period and consequently there is no energy wasting. Again, the other points of obtaining the saving are the movement intervals. For example, such as ironing and material taking interval, clamp opening and pusher impact interval and clamp closing interval after the pusher comes back. |
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How does the System Provide Electricity Saving?
This System works with known Hydraulic Servo Motor Machines principle. In other words, the Motor works when required and with the required amount. Even if you have the Cooling Time of your machine as ‘0’, it is possible to obtain a saving up to 30% according to your mould and working conditions. In cases when you do not work dully automatic, in other words, in typr of moulds that you have to get the finished product by the hand, you line upmetal bolt, screw between the mould and wait for the rotary time of the mould motor for the geared pieces or when you encounter motor malfunctions as well as mould malfunctions, you will have extra saving with every opportunity such as during mould changing moments, when waiting with the clamp open originated from the using and from forgetting to turn off the motor during tea and meal breaks.
Because, our System stops the motor with every opportunity and it prevents the waste of energy dusing these idle times. Alongside with these, since hydraulic pumps rotate less, they will be worn away less and they will have longer usage lives and since the temperature of the oil will drop between 5-12°C according to the machine, usage life of the oil as well as the uasge life of the pump will be extended and since the chiller cooling will become active lessi there will be less energy consumption. Until today, in our applications we succeeded to accomplish the savings between 15% to 70% on different machines and on different moulds (these savings were obtained from the energy used by the electric motor). This is the type of saving obtained from the motor of the machine and the rate of these savings increase together with the previously mentioned factors. Our System has a superiority against the new generation servo hydraulic motor machines and theis is a very important factor for the producers.
In despite of the fact of using European and quality device, after we complete this application if you have a difficulty in relation with the system, we make it possible for you to transform your machine to it’s previous state until you give our service to yourside and this way, it becomes possible for you to continue your productions from where you have stopped and this process takes 10 minutes of your time at most. In such as case, we interfere the machine with our expert staff within the dhortest possible period of time and we remove the difficulty, if any. We definitely have the spares of each model of our devices ready in our stocks. This characteristic is specially ideal for our customers taking place outside of the city.
Your machine will not stop and you will not encounter loss to be generated from our own system. In case of encountering the malfunctions of servo or driver in Hydraulic Motor type Machines, even if the service interferes the machine withing a short period of time, it is not possible to solve these types on malfunctions bu working on the machine. If there is spare part difficulty, your machine may become iddle and useless for weeks. After the Guarantee Period, repairs of these parts may become impossible most of the time or these may cost high prices. There is never a solution to be provided within 10 minutes. If you wish to obtain information regarding this system, please contact our company. If you wish, you may also make use of our free-of-charge explorement service. |
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!! In all applications, measurements are done before and after the application together with the responsible person of the enterprise and by using sealed digital counters by working on the machine and the results are presented together with the Consumption Report.
!! After the first application, if negative working state is observed on the machine, advance payment is refunded and then the machine is delivered with it’s previous state.
Saving Results of the Measurement belonging to some machines are stated below by containing the result before and after the application.
*- Entire measurements have been done with sealed digital electric counter and in the presence of the customer.
*- All data belong to the Motor. This application is not in the orientation of resistances.
300 Tons Haitian Bakalite Injection Machine
Motor 30 KW Conversion Duration ( Cycle ) 120 seconds.
Consumption of Electrical Energy per hour before the Application: 13.62 kw.
Consumed Electrical Energy amount per hour 13,62 x kwh unit price and average of 0.20 tl = per hour is 2.724 tl
which makes 65.376 tl in 24 hours and and 1,961.28 tl in 30 days.
Consumption of Electrical Energy per hour after the Application: 6,0 kw
Consumed Electrical Energy per hour: 6,0 x 0,20 tl = 1,20 tl and 28,8 in 24 hours, 864 tl in 30 days.
Profit was achieved as 56% on the basis of Saved Electrical Energy with 1,097.28 tl.
250 Tons Haitian Plastic Injection Machine.
Motor 30 KW Conversion Duration 30 seconds
Consumption of Electrical Energy per hour before the Application: 16.20 kw
Consumed Electrical Energy amount per hour 16.20 x kwh unit price 0.20 tl = 3,24 tl per hour,
77.76 tl in 24 hours and 2,332.80 tl in 30 days.
Consumption of Electrical Energy per hour after the Application: 8,93 kw
Consumed Electrical Energy per hour: 8,93 x 0,20 tl = 1,786 tl makes 42.864 tl in 24 hours and 1,285,92 in 30 days.
Profit was achieved as 45% on the basis of Saved Electrical Energy with 1,046,88 tl.
470 Tons Haitian Plastic Injection Machine.
Motor 55 KW Conversion Duration 57 seconds
Consumption of Electrical Energy per hour before the Application: 28.80 kw
Consumed Electrical Energy per hour 28.80 x kwh unit price 0.20 tl = 5.76 tl per hour and 138.24 tl in 24 hours, 4.747.20 tl in 30 days.
Consumption of Electrical Energy per hour after the Application: 15.54 kw
Consumed Electrical Energy amount per hour: 15.54 x 0,20 tl = 3.108 tl and 74.592 tl in 24 hours, 2.237.76 tl in 30 days.
Profit was achieved as 52% on the basis of Saved Electrical Energy with 2,509.44 tl.
220 Tons Eratlar Plastic Injection Machine.
Motor 22 KW Conversion Duration 59 Seconds.
Consumption of Electrical Energy per hour before the Application: 13.68 kw
Consumed Electrical Energy amount per hour: 13.68 x kwh unit price 0.20 tl = 2,736 tl per hour and 65,664 tl in
24 hours, 1,969.92 tl in 30 days.
Consumption of Electrical Energy per hour after the Application: 4,68 kw
Consumed Electrical Energy amount per hour: 4,68 x 0,20 tl = 0,936 tl, 22,464 tl in 24 hours and 673.92 tl in 30 days.
Profit was achieved as 65% on the basis of Saved Electrical Energy with 1,296.00 tl. |
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Energy Consumption Graphic before the Application /
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Energy Consumption Graphic after the Application /
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